Condec UPC5110 User Manual

63257 UPC5100/UPC5110 Portable & Rack-mountable PneumaticPressure Calibration ConsoleCONDEC Sales Phone No. (888) 295-8475 CONDEC Web Site: www.

Operation 7 Figure 2-3. Pressure or Vacuum Measurement Sequence NOTE: UPC5100 shown, AC Input (7) and Fill Port (4) are on back side of UPC5110 Rack

8 UPC5100/UPC5110 Operation & Maintenance Manual 7. With the vacuum pump still running, close the VENT valve (8) and check for system leaks. If t

Calibration 9 3.0 Calibration Follow the procedure on the following pages for calibrating the UPC5100/UPC5110. NOTES: • When calibrating, the compu

10 UPC5100/UPC5110 Operation & Maintenance Manual3.3 Zero/Span CalibrationSelecting the ZERO/SPAN position on the Condec Calibration Module (PN 60

Calibration 11NOTES:1. If readings are not stable or are not within ±20% of zero, the zero correction can’t be entered.2. If readings are not stable o

12 UPC5100/UPC5110 Operation & Maintenance ManualWhen Step 11 is reached, the display changes so that the left most status symbol is a lower circl

Calibration 132. Press the ENTER button on the module. The display reads 0.00.3. Set the current generator for 20 mA output. Press the ENTER button on

14 UPC5100/UPC5110 Operation & Maintenance Manual4.0 Maintenance and ServiceThis section outlines the mechanical and basic electrical repair proce

Maintenance and Service 15UPC5100 Installation:1. Lift the panel and chassis by first grasping the fill port fitting and test port.2. Gently place panel/

16 UPC5100/UPC5110 Operation & Maintenance Manual4.2.3 ORION-2D Manifold Removal (PN 55286)Tools required: Phillips screwdriver11/32" wrench

Copyright © 2002 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America. Specifications subject to change without no

Maintenance and Service 177. Remove the valve stem seats (8) and valve needle seats (9) using the needle-nose pliers.8. Remove the inner and outer O-r

18 UPC5100/UPC5110 Operation & Maintenance Manual4. Apply a small amount of fluorinated Krytox grease to the shaft threads and install the shaft (1

Maintenance and Service 194.2.8 ORION-2D Manifold - Panel InstallationTools required: 7/16" open end wrenchPhillips screwdriverhex wrench (.061&q

20 UPC5100/UPC5110 Operation & Maintenance Manualset screws (23) with the .061" hex wrench.6. Close the COARSE valve by turning the knob inse

Maintenance and Service 214.2.10 Chassis Mounted Regulator (PN 55502) - Removal, Installation and Adjustment Tools required: channel locks adjustable

22 UPC5100/UPC5110 Operation & Maintenance Manual4. Remove end of nylon tubing that goes to the SUPPLY SELECT assembly, other end stays connected

Maintenance and Service 234.2.12 Supply Pressure (PN 59730) and Pressure Limit Monitor (PN 59706) Gauges - Removal and InstallationTools required: 7/1

24 UPC5100/UPC5110 Operation & Maintenance Manual4. Fill the cylinder to approximately 1000 PSIG and check all fittings for leaks. If there are no

Maintenance and Service 25NOTE: Some vacuum generators are mounted with screws and nuts or adhesive.5. Clean the vacuum generator by using compressed

26 UPC5100/UPC5110 Operation & Maintenance Manual4.2.16 Vacuum Control Regulater (PN 59765) - Removal, Installation and AdjustmentThe vacuum contr

5.0 Model Number System ... 366.0 Availa

Maintenance and Service 2711. Install panel/chassis assembly in its enclosure as described in Section 4.2.1 on page 144.2.17 Inlet Check Valve, Nitrog

28 UPC5100/UPC5110 Operation & Maintenance Manual4.2.19 AC Power/EMI Line Filter (PN 58870) - Removal and InstallationTools required: Phillips scr

Maintenance and Service 294.2.21 Power Switch (PN 58878) for Non-Battery Units - Removal and InstallationTools required: Phillips screwdriver11/16&quo

30 UPC5100/UPC5110 Operation & Maintenance Manual Installation:1. Connect and solder the wires onto their respective switch terminals (Table 4-4).

Maintenance and Service 314.2.24 Power Supply Assembly (Battery Units Only) - Removal and Installation120 VAC input (PN 58727); 220 VAC input (PN 5873

32 UPC5100/UPC5110 Operation & Maintenance Manual5. Unplug the power cord from the power source.6. Disconnect the voltmeter and reconnect the batt

Maintenance and Service 334.3 Orion-2D Valve Assembly Component Parts ListRef #r PN Description Quantity1 57482 Nut, Valve Needle Housing 9/16-18 22 5

34 UPC5100/UPC5110 Operation & Maintenance Manual Figure 4-1. ORION-2D, Exploded View1532201242241OR14OR424122913271725/2X25/2X23/2X34524/3X33342

35Figure 4-2. Range Select Switch WiringFigure 4-3. Display Select Switch WiringFigure 4-4. N2 Inlet Check Valve Assembly (PN 60263)

36 UPC5100/UPC5110 Operation & Maintenance Manual5.0 Model Number System UPC 510

Introduction 1 About This Manual This manual is intended for use by service techniciansresponsible for installing and servicing theUPC5100/UPC5110 pn

Available Ranges, Conversions and Resolutions 376.0 Available Ranges, Conversions and Resolutions NOTE: Non-standard ranges are available by special o

38 UPC5100/UPC5110 Operation & Maintenance Manual7.0 Options - Replacement KitsThere are numerous replacement PN’s mentioned through out manual th

Specifications 398.0 SpecificationsPressure Specifications:Pressure ranges: +- 0-28 in Hg+- 0-387.00 in H2O + 0-2771.0 in H2O +- 0-96.00 kPa+ 0-100.00

40 UPC5100/UPC5110 Operation & Maintenance ManualCarrying Case UPC5100 only:Type: Aluminum case with latched cover and handleMaterial Thickness: 0

Maintenance 41 Figure 8-1. CPU & POWER SUPPLY ASSEMBLY, Sheet 1(For Non-Battery Units Only)6/15/00AFAG10/4/00AH12/12/01NOTES:1- FOR SCHEMATIC SE

42 UPC5100/UPC5110 Operation & Maintenance Manual Figure 8-2. CPU & POWER SUPPLY ASSEMBLY, Sheet 2 (For Non-Battery Units Only)

Maintenance 43 Figure 8-3. POWER SUPPLY ASSEMBLY (For Battery Units Only)

44 UPC5100/UPC5110 Operation & Maintenance Manual Figure 8-4. CPU ASSEMBLY, Sheet 1 (For Battery Units Only)MATERIAL ORPART ORDWGNOMENCLATURE O

Maintenance 45 Figure 8-5. CPU Assembly, sheet 2 (For Battery Units Only)

46 UPC5100/UPC5110 Operation & Maintenance Manual Figure 8-6. CPU & POWER SUPPLY SCHEMATIC, Sheet 1 (For Non-Battery Units Only)

2 UPC5100/UPC5110 Operation & Maintenance Manual • System Calibration: The instruments can be completely calibrated without being removed from th

Maintenance 47 Figure 8-7. CPU & POWER SUPPLY SCHEMATIC, Sheet 2 (For Non-Battery Units Only)

48 UPC5100/UPC5110 Operation & Maintenance Manual Figure 8-8. POWER SUPPLY SCHEMATIC, (For Battery Units Only)

Maintenance 49 Figure 8-9. CPU SCHEMATIC, Sheet 1 (For Battery Units Only)

50 UPC5100/UPC5110 Operation & Maintenance Manual Figure 8-10. CPU SCHEMATIC, Sheet 2 (For Battery Units Only)

UPC5100/UPC5110 Warranty and Return Policy 51UPC5100/UPC5110 Warranty and Return PolicyIf possible, please save original packing material which is spe

52 UPC5100/5110 Operation & Maintenance ManualUPC5100/UPC5110 Return Material Authorization FormThe repair lab is also equipped to do calibrations

Introduction 3 The following schematic provides an overview of the UPC5100/UPC5110’s function. Figure 1-1. UPC5100/UPC5110 Flow Diagram

4 UPC5100/UPC5110 Operation & Maintenance Manual 2.0 Operation The following sections explain the various procedures for operating the UPC5100/UP

Operation 5 2.2 Shop Air Operation 1. Turn the SUPPLY SELECT valve (7) to the SHOP AIR position and connect a shop air hose to the malefill port (

6 UPC5100/UPC5110 Operation & Maintenance Manual The display scaling for these current measurements are as follows: NOTE: UPC5100/UPC5110 reads a