Condec UPC5210 User Manual

63259 UPC5200 & UPC5210 Portable & Rack-mountable PneumaticHigh Pressure Calibration Console Operation and Maintenance ManualCONDEC Sales Pho

Operation 7 2.2. Using the REGULATOR (1), adjust the maximum intensifier pump input pressure, as read by theREGULATED PRESSURE gauge (6), to 1/10 of

8 UPC5200/UPC5210 Operation and Maintenance Manual Figure 2-3. Pressure Measurement Sequence (Absolute Only) NOTE: UPC5200 shown, AC Input (7) and In

Calibration 9 3.0 Calibration Follow the procedure on the following pages for calibrating the UPC5200/UPC5210. NOTES: • When calibrating, the compu

10 UPC5200/UPC5210 Operation and Maintenance Manual 3.3 Zero/Span Calibration Selecting the ZERO/SPAN position on the Condec Calibration Module (PN 6

Calibration 11 Figure 3-3. Linearity and Hysteresis Calibration Starting with the instrument's lowest pressure range, sequentially perform the t

12 UPC5200/UPC5210 Operation and Maintenance Manual3.5 Shunt Resistor CalibrationInstall the Condec Calibration Module (PN 60109) and select the SHUNT

Calibration 133.8 Normal Mode TestAfter completing the above calibration procedures, you must perform a normal mode test. A current generatorcapable o

14 UPC5200/UPC5210 Operation and Maintenance Manual4.0 Maintenance & ServiceThis section outlines the mechanical and basic electrical repair proce

Maintenance & Service 15Figure 4-1. UPC5200/UPC5210 Wiring Diagram

16 UPC5200/UPC5210 Operation and Maintenance Manual4.2.1 Panel/Chassis Removal and InstallationUPC5200 RemovalTools required: Phillips screwdriver1.

Copyright © 2002 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America. Specifications subject to change without no

Maintenance & Service 174. Loosen and remove the six screws that secure the two clamps that hold the intensifier and accumulator.5. Remove the accu

18 UPC5200/UPC5210 Operation and Maintenance Manual11. Blow out any chips from the seat area using compressed air.12. While holding the 4-40 tap stead

Maintenance & Service 197. Install the end bushing (12) and tighten until snug using the isolation valve needle housing socket (PN68508) and socke

20 UPC5200/UPC5210 Operation and Maintenance Manual4.2.7 Accumulator, Intensifier and ORION-3A Manifold, Panel InstallationNOTE: See Figure 2-1 on page

Maintenance & Service 212. Energize the unit and let warm up. Turn RANGE SELECT switch to highest range. To adjust theCOARSE valve, go to step 3.

22 UPC5200/UPC5210 Operation and Maintenance Manual4. Remove O-ring (PN 58051) and back-up ring (PN 59735).5. Remove accumulator body from vise and pl

Maintenance & Service 23Reassembly of Check Valves:NOTES: • Clean all parts with solvent and use shop air hose to remove any dust particles from a

24 UPC5200/UPC5210 Operation and Maintenance ManualReassembly of Rings and Seals:NOTE: Clean all parts with solvent and use shop air hose to remove an

Maintenance & Service 254.2.11 Regulator (Standard Pneumatic) and Solenoid Removal Solenoid 120 VAC input - PN 56851, Solenoid 220 VAC input - PN

26 UPC5200/UPC5210 Operation and Maintenance Manual4.2.13 Regulator (Tescom) and Solenoid RemovalSolenoid 120 VAC input - PN 56851, Solenoid 220 VAC i

5.0 Model Number System ... 446.0 Ranges

Maintenance & Service 27Turn the PUMP CONTROL switch (20) off when 1,000 PSI has been achieved. Check all fittings forleaks. If there are no leaks

28 UPC5200/UPC5210 Operation and Maintenance Manual4.2.16 Test Port Quick-Connect Fitting (PN 59004) and Filter (PN 54188), Removal and InstallationEv

Maintenance & Service 29Installation:1. Grease inside cavity on bottom flat (none allowed in hole) of quick-connect fitting (PN 59034). 2. Grease O-

30 UPC5200/UPC5210 Operation and Maintenance Manual6. Inspect and clean parts in solvent (de-natured alcohol) and blow-dry with compressed air. Replac

Maintenance & Service 31 Connect wires to the three wire side of new line filter as follows: Green/Yellow wire to A

32 UPC5200/UPC5210 Operation and Maintenance Manual Terminal ColorNormally open Black(C) co

Maintenance & Service 33Installation:1. Connect and solder the wires onto their respective switch terminals: Zero:

34 UPC5200/UPC5210 Operation and Maintenance Manual4.3 ORION-3A Valve Assembly (55287) Parts ListThe following table lists the component parts of the

Maintenance & Service 35Figure 4-2. ORION-3A Part No. 55287 Exploded View

36 UPC5200/UPC5210 Operation and Maintenance Manual4.4 Intensifier Assembly Parts ListTable 4-3. Intensifier Parts ListRef NumberPN Description Quantity

Introduction 1 About This Manual This manual is intended for use by service techniciansresponsible for installing and servicingUPC5200/UPC5210 pressu

Maintenance & Service 37Figure 4-3. Intensifier Exploded ViewFigure 4-4. Tescom and Standard Pneumatic Regulator Mounting

38 UPC5200/UPC5210 Operation and Maintenance Manual Figure 4-5. CPU and Power Supply Assembly, Sheet 1(For Non-Battery Units Only)6/15/00AFAG10/4/00

Maintenance and Service 39 Figure 4-6. CPU and Power Supply Assembly, Sheet 1 (For Non-Battery Units Only)

40 UPC5200/UPC5210 Operation and Maintenance Manual Figure 4-7. Power Supply Assembly (For Battery Units Only)

Maintenance and Service 41 Figure 4-8. CPU Schematic, Sheet 2 (For Battery Units Only)

42 UPC5200/UPC5210 Operation and Maintenance Manual Figure 4-9. Pump Control Board Assembly

Maintenance and Service 43 Figure 4-10. Pump Control Board Schematic

44 UPC5200/UPC5210 Operation and Maintenance Manual5.0 Model Number System U P C 5 2

Ranges and Resolutions 456.0 Ranges and Resolutions NOTE: Display resolution, 0.02% of selected range, unless it is not devisable by 1, 2, or 5.RANGE

46 UPC5200/UPC5210 Operation and Maintenance Manual7.0 Options, Replacement KitsThere are numerous replacement part numbers mentioned throughout manua

2 UPC5200/UPC5210 Operation and Maintenance Manual •Calibration Integrity: Tamper-proof design. Once calibrated, numerous safeguards guarantee the in

Specifications 478.0 SpecificationsPressure Specifications:Pressure range: Three independent pressure ranges per instrument. See Section 5.0 on page 44

48 UPC5200/UPC5210 Operation and Maintenance ManualControl Panel:Material: Aluminum (5052-H32)Thickness: 0.125 in.UPC5200 Finish: Gray enamel paint wi

UPC5200/UPC5210 Warranty and Return Policy 49UPC5200/UPC5210 Warranty and Return PolicyIf possible, please save original packing material which is spe

50 UPC5200/UPC5210 Operation and Maintenance ManualUPC5200/UPC5210 Return Material Authorization FormThe repair lab is also equipped to do calibration

Introduction 3 Figure 1-1 provides an overview of the UPC5200/UPC5210’s function. Figure 1-1. UPC5200/UPC5210 Flow Diagram

4 UPC5200/UPC5210 Operation and Maintenance Manual 2.0 Operation 2.1 Pressure Cylinder (PN 59533) Filling Procedure NOTE: Condec strongly recommends

Operation 5 Figure 2-1. Initial Setup Procedure NOTE: UPC5200 shown, AC Input (7) and Input Port (4) are on back side of UPC5210 Rack Mountable Calib

6 UPC5200/UPC5210 Operation and Maintenance Manual 4. Using the REGULATOR (1), adjust the maximum intensifier pump input pressure, as read by theREGUL